SEMINAR (on campus): Metal-Supported Solid Oxide Fuel Cells for Portable Power, Vehicle Range Extension, and Distributed Power

SEMINAR (on campus): Metal-Supported Solid Oxide Fuel Cells for Portable Power, Vehicle Range Extension, and Distributed Power

Seminar Abstract 

Solid oxide fuel cells convert fuel to electricity at high efficiency in the range 600-800degC. Metal-Supported Solid Oxide Fuel Cells (MS-SOFCs) developed at LBNL offer very high power density and unique tolerance to mechanical abuse and thermal shock. This innovative cell architecture enables fast-start applications including personal power products, vehicle range extenders, and distributed power generation. This talk will present the cell architecture and catalysts developed over the last 17 years, and highlight recent prototype development and cell metric achievements. Small-scale consumer products that produce power while cooking will be discussed in the context of camping and developing-world markets. The goals and achievements of a collaborative project with Nissan focusing on ethanol-fueled SOFC vehicles will be presented. Ample time will be available at the end of the talk to discuss research needs, collaboration opportunities, and innovative applications that the audience may have in mind. 

Seminar Speaker(s) 

Mike Tucker
Chemist Staff Scientist/Engineer, Transportation Initiative, Energy Conversion Group, Energy Storage & Distributed Resources Division


Mike Tucker’s lab develops electrochemical devices at all stages from inception to product prototyping. Lab research activities focus on resource-efficient development of new devices and concepts, with a clear focus on the critical development path towards commercialization. In-situ electrochemical testing, advanced diagnostics, and post-mortem analysis are used to determine limitations to cell performance and lifetime and inform efforts to improve device performance metrics, cost, and manufacturability. Much of our research is sponsored by or in collaboration with industrial partners.

In addition to hands-on technical R&D, Mike’s entrepreneurial activities are also focused on moving technology out of the Lab and into the marketplace. He has authored many patents, co-founded a start-up company, and led Customer Discovery efforts for various Lab technology teams. More information about Mike Tucker's research can be found on his research webpage.

Current Technical Focus Areas

SOFC: Metal-supported solid oxide fuel cells (MS-SOFCs) contain thin electrolyte and active ceramic layers supported between porous stainless steel layers that provide mechanical strength and electronic current collection. The symmetric-architecture MS-SOFC design developed at LBNL provides cost and operational advantages including: mechanical ruggedness; tolerance to rapid thermal cycling; ability to change operating temperature in response to dynamic load requirements; and, tolerance to oxidation of the fuel catalyst. We are developing MS-SOFCs for applications that require fast-start or intermittent operation, such as personal power generators, residential backup generators, and vehicle range extenders.  The focus of research is on cell performance, utilization of hydrocarbon fuels, and scale-up to commercially-relevant cell size.

SOEC: Electrolysis uses electricity to drive the efficient conversion of steam, carbon dioxide, etc. to produce hydrogen or other valuable chemicals. We are developing proton-conducting an oxide-conducting metal-supported solid oxide electrolysis cells (MS-SOECs). The vision is to enable utilization of intermittent resources, such as wind- and solar-derived electricity, that may cause rapid temperature fluctuations in the SOEC device. The focus of research is on device fabrication, performance improvement, and identification and mitigation of degradation phenomena.

Oxidation Studies: Metallic components of SOFC/SOEC systems oxidize at high temperature during operation. Oxide scale growth degrades system performance, by increasing the electrical resistance of the device, and ultimately by causing mechanical failure of the interface between metallic and adjacent components. We characterize formation of oxide scales in various temperature and atmosphere conditions relevant to SOFC/SOEC operation. The use of coatings to suppress oxide formation is evaluated by monitoring weight gain and resistance during oxidation, and by careful post-mortem analysis.

Solid State Batteries: Solid state batteries (SSB) promise higher energy density and safer failure modes compared to conventional Li-ion battery technology. We are developing scalable processing approaches to fabricate SSB electrolyte, electrode, and cell structures using LLZO ceramic powder. These include tape-casting, innovative sintering techniques, and high-throughput processes for producing highly porous LLZO scaffolds. Ultimately, the porous electrodes are filled with active materials to complete the cell. Various diagnostic techniques are used to characterize the interaction between adjacent cell components.

For a summary of previous research projects, please see Mike Tucker’s page.

Entrepreneurial Experience

Point Source Power: PSP was spun out of LBNL to commercialize metal-supported SOFC personal power products for the millions of developing world households that cook with charcoal. Mike was co-Founder and CTO, and had responsibilities in cell development, product development, and prototyping for field trials. 

Customer Discovery: Following the Lean Startup approach to developing product-market fit, Mike has helped various technical teams refine their value proposition with customer interviews, ecosystem mapping, business model canvas generation, and Customer Discovery strategy. 

Recent Honors and Awards

LBNL Director’s Award for Exceptional Achievement in Technology Transfer
R&D 100 Award for Point Source Power’s VOTO product
ProtoLabs “Cool Idea” Award for VOTO product
Berkeley Center for Entrepreneurship and Technology, Clean Technology Innovation 1st Prize


Jun 14, 2017 -
12:00pm to 1:00pm


Campus: 3110 Etcheverry Hall